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Overview of the Atomizer Monitoring System
The core of the Atomizer Monitoring System is a secure web site, www.RPMMonitor.com.
Computers and sensors in the plant exchange data with the web site via the Internet.
The web site serves as a central repository for parts inventory, standard operating
procedures, run-time history, maintenance completion reports, and related documentation.
A sophisticated application allows management, procurement, maintenance and operations
personnel to access the important information and functions.
AMS Inventory Management System
The Inventory Management System allows a plant to track individual parts associated
with an atomizer. The system keeps track of part serial number, manufacturer, current
status, location, history, run-time hours and related documentation (certifications,
inspection reports, drawings, etc.)
AMS Standardized Procedure Repository
The AMS Standardized Procedure Repository is an on-line system for creating, executing
and auditing standard operating procedures for the plant. Procedures are step-by-step
instructions complete with animations to guide personnel through even the most complex
tasks. Steps in the various procedures are easily customizable to particular applications.
Procedure completion reports can be generated at the completion of each procedure to
maintain an audit trail of what was done, when and by whom.
Sample procedures include assembling an atomizer wheel, disassembling an atomizer wheel,
installing an atomizer wheel on an atomizer, and installing an atomizer in a reactor.
The procedure repository works in conjunction with the inventory management system to
retrieve parts from inventory, assemble atomizer wheels and motors, and retire parts
from inventory.
AMS Real-time Monitoring and Data Collection
Sophisticated sensors mounted directly on plant atomizers track run-time hours, atomizer
location, and other key factors relating to the overall health of the equipment. These
sensors transmit data in real-time to a central database located on the Internet. Using
a secure web site, management and operations staff can utilize this data to see at a
glance the current status of atomizers operating in the plant.
Rugged Tablet PC
A rugged tablet PC is provided for operations and maintenance personnel operating in the
plant. Utilizing these tablets, personnel can execute standard procedures and see at a
glance the status of the equipment operating in the plant.
RPMConsole and Sensors
For Real-time Monitoring and Data Collection, sensors are attached to each atomizer to
capture data. Sensors connect wirelessly to an RPMConsole computer that forwards the
data to the central web site.
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