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Products and Services -> Atomizer Parts - New

Atomizer Parts - New
 400mm Titanium Wheel | 350mm Titanium Wheel | 250mm Titanium Wheel | 240mm Titanium Wheel
 Atomizer Nozzle Design | Cone Nut Design Changes | Upper Wear Ring-Ceramic-Modified-Titanium
 Center Distribution Plate-Intermediate | Reverse Taper Nozzle

Atomizer Wheel Titanium - 46000 Series - Anhydro 400mm x 160mm

This atomizer wheel was redesigned to include the following features. Drag your cursor over each picture to see explanation of the features of the wheel.

Atomizer wheel drive plate manufactured from aircraft grade titanium

Drive Plate - Titanium

This component is manufactured from aircraft grade titanium. This part is a structural component that allows for a three piece wheel. A three piece wheel allows for the easier access of the lower wear ring to be removed.

Part Number: RS46004-T
Atomizer wheel drive plate manufactured from aircraft grade titanium part number RS46004-TAtomizer wheel o-rings allow lower wear ring to float during operationAtomizer wheel ceramic lower wear ring part number RS46003-C-TAtomizer wheel cone nut part number RS46001Atomizer wheel case part number RS46005-TAtomizer wheel nozzle part number RS46002-TAtomizer wheel case o-ringsAtomizer wheel upper wear ringAtomizer wheel lid
NOTE: Drag your cursor over each picture to see explanation of the features of the wheel.

Spray Dryer Catalog for 46000 Series Anhydro 400mm x 160mm Click Here to view this part in our catalog.

Atomizer Wheel Component Feature Description

Atomizer wheel drive plate manufactured from aircraft grade titanium part number RS46004-T

Drive Plate - Titanium

This component is manufactured from aircraft grade titanium. This part is a structural component that allows for a three piece wheel. A three piece wheel allows for the easier access of the lower wear ring to be removed.

Part Number: RS46004-T

Atomizer wheel o-rings allow lower wear ring to float during operation

O-Rings

The two o-rings on the drive plate plus an o-ring between the ceramic lower wear ring and the case are added to the drive plate to allow for the ceramic lower wear ring to float during operation.

Part Numbers:
(1) 46100-6X80, (2) 46100-6X318

Atomizer wheel ceramic lower wear ring part number RS46003-C-T

Ceramic Lower Wear Ring-Titanium

This wheel design allows for a one piece ceramic lower wear ring that is contained with a titanium ring with an engineered interference fit. The titanium containment ring keeps the ceramic wear insert under compression during operation. Titanium material is used to prevent the chance of stress corrosion cracking. The design incorporates a stepped area with an o-ring seal between the ceramic lower wear ring and cone nut. This design prevents the slurry from reaching the stem of the drive plate and migrating underneath the ceramic lower wear ring.

Part Number: RS46003-C-T

Atomizer wheel cone nut part number RS46001

Cone Nut

The cone nut is manufactured from hardened stainless steel. The design incorporates a stepped area with an o-ring seal between the ceramic lower wear ring and cone nut. This design prevents the slurry from reaching the stem of the drive plate and underneath the ceramic lower wear ring.

Part Number: RS46001

Atomizer wheel case part number RS46005-T

Case-Titanium

This component is manufactured from aircraft grade titanium. This part is a structural component of the three piece wheel design. The design allows for the use of advanced wear materials for the upper and lower wear rings. The case is symmetrical for easy one hundred and eighty degree rotation of the nozzles and allows for even wear on the outside diameter of the case.

Part Number: RS46005-T

Atomizer wheel nozzle part number RS46002-T

Nozzle-Titanium

This nozzle has a larger orifice help with plugging issues and higher slurry densities. The nozzle was designed to include a stepped area with an o-ring to prevent slurry packing around the nozzle allowing for easier removal. This nozzle incorporates a titanium cup. The previous design utilized a taper to hold the nozzle in place during operation. The centrifugal forces during operation wedged the nozzle with the tapered design in the main body of the atomizer wheel making difficult if not impossible to remove without breaking. With the new design the nozzle is able to be removed and rotated for longer wear life of the component.

Part Number: RS46002-T

Atomizer wheel case o-rings

O-Rings

The o-ring on the case plus the two o-rings incorporated in the lid allow for the upper wear ring to float during operation.

Part Numbers:
(1) 46100-6X240, (2) 46100-6X318

Atomizer wheel upper wear ring

Separate Upper Wear Ring

In other designs, the lid acts as a structural component as well as a wear component. The wheel is designed to allow for RPM's patented upper wear ring design. This design separates the lid as a structural component and the upper wear ring as a wear component. The upper wear ring wear insert can be offered as a heat treated stainless steel or ceramic for extreme wear applications. The wear insert is contained with a titanium ring for superior corrosion resistance.

Part Number: RS46007-T

Atomizer wheel lid

Lid-Titanium

This component is manufactured from aircraft grade titanium. This patented design allows for the lid to be a structural member only and the upper wear ring becomes the main wear component.

Part Number: RS46006-T

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