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1.800.348.4RPM

RPM Solutions, Inc. Rapid City, SD

Products and Services

RPM Solutions offers a number of products and services to industry.

For more information or to request a quote, Contact Us.


Atomizer parts used for dry sorbent injection and flue gas desulfurization systems

Atomizer Parts - New
RPM Solutions manufactures new and rebuilds used rotary and stationary atomizer components for spray dryer applications and flue gas desulfurization units used in coal fired power plants, waste-to-energy centers, and incinerating facilities. The company stocks approximately two hundred different components for these systems.
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Three-piece atomizer nozzle design by RPM Solutions, Inc. used in Flue Gas Desulfurization systems Atomizer Nozzle Design - RPM Solutions' three-piece nozzle design offers superior wear life over other nozzle designs for flue gas desulfurization systems and other spray dryer applications.
Atomizer cone nut design used in spray dryer applications Cone Nut Design Changes - RPM Solutions has implemented design improvements to increase the wear life and eliminate wear on the spindle.
Atomizer upper wear ring ceramic modified titanium Upper Wear Ring-Ceramic-Modified-Titanium - RPM Solutions' ceramic wear ring greatly increases the wear life over traditional metallic wear rings.
Center distribution plate used in Flue Gas Desulfurization Systems Center Distribution Plate-Intermediate - RPM Solutions Center Distribution Plate-Intermediate resolved vibration issues experienced at a plant utilizing the standard short version of this component.
Reverse taper nozzle used in Flue Gas Desulfurization systems Reverse Taper Nozzles - RPM Solutions has developed a patent pending new nozzle geometry that optimizes the spray pattern of the atomized slurry.

Atomizer parts rebuilt for spray dryer applications and flue gas desulfurization systems

Atomizer Parts - Rebuilt
RPM Solutions rebuilds existing systems to dependable operating condition for spray dryer applications and flue gas desulfurization systems. 
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Atomizer Monitoring System components used in spray dryer applications and flue gas desulfurization systems.
Technician maintaining atomizer parts for an FGD system

Atomizer Monitoring System
The Atomizer Monitoring System is a comprehensive set to tools designed to allow a power plant to effectively manage all aspects of maintaining an atomizer system for flue gas desulfurization systems and other spray dryer applications. It includes Inventory Management, Standardized Procedures, and Real-time Monitoring and Data Collection.

Keep track of all of the parts in your inventory. Monitor run-time hours and maintenance history on each part. Make intelligent, informed decisions as to when to perform maintenance and retire parts. Measure return on investment.

Packages available to meet a variety of different maintenance and monitoring needs.
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Atomizer maintenance program for flue gas desulfurization systems

Atomizer Maintenance Program
Use the Atomizer Maintenance Program to take the headaches out of maintaining your Flue Gas Desulfurization System or other spray dryer applications.
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Gearboxes new and rebuilt

Gear Boxes - New and Rebuilt
RPM Solutions manufactures new and rebuilds planetary atomizer gearboxes used in flue gas desulfurization systems and for other applications. RPM currently rebuilds and stocks parts for 2.65, 2.95, 3.21, and 3.672 planetary gearbox ratios.
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Shaft repair using laser cladding technology

Shaft Repair
RPM Solutions repairs atomizer shafts by laser welding the worn surfaces and grinding those surfaces back to the proper tolerances. Laser Repair Technology (LRT) is a process owned and operated by our sister company RPM Innovations.
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Parts repaired using laser repair technology

Laser Weld Repairs
Laser weld repair is a unique process using a high-power laser and metal powder to produce a metallurgical bond with a base material using relatively low heat input. The dilution into the base material and distortion of the part being repaired is generally minimal. These unique properties make it possible to repair some parts that were previously un-repairable. Laser Repair Technology (LRT) is a process owned and operated by our sister company RPM Innovations.
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Engineer balancing an atomizer wheel used in spray dryer applications

Engineering Services
RPM Solutions offer many engineering services.
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About RPM Solutions

About RPM and Associates (0)

The Atomizer Monitoring System provides the tools to help you manage all aspects of maintaining your Atomizers. Save Time. Save Money. Improve Safety. Find out how ...