Industrial Atomizer Components and Gearboxes in Rapid City

As leaders in the industrial Flue Gas Desulfurization Systems field we manufacture and build parts such as atomizers and gearboxes. Flue Gas Desulfurization Systems are critical to the functioning of coal-fired power plants, incinerators, and waste-to-energy centers.

Atomizer Components

Manufacturing and rebuilding more than one hundred parts for half a dozen different types of spray dryers and atomizers.

Improved Designs

Titanium atomizer wheel, for high corrosion resistance, high resistance to stress-corrosion cracking, and the higher creep resistance compared to Stainless Steel and Hastelloy.

Rebuilt Wheels / Discs

RPM Solutions manufactures new and rebuilds several sizes of atomizer wheels. The following pictures show the before and after of a typical atomizer wheel rebuild. RPM currently rebuilds and stocks parts for the following wheels/discs:

  • Niro F100 / F160 / F350 / F800 / F1000
  • GE/Alstom 10” – 8 Nozzle / 10” – 12 Nozzle
  • Anhydro 160mm / 250mm / 400mm
  • Komline-Sanderson 250mm

Rebuilt Gearboxes

Manufacturing new and rebuilding used planetary atomizer gearboxes for increased performance and longevity.

Efficient Nozzle

A new Reverse Taper Nozzle that optimizes the spray pattern of the atomized slurry. Current tests have resulted in potential lime savings and dryer ash.